1、 Raw material melting stage

High temperature glass melting furnace

Function: Melt raw materials such as quartz sand and soda ash at high temperatures into glass liquid, supporting the sintering, melting, and analysis needs of laboratories and industrial and mining enterprises.

Technical features:

The maximum working temperature reaches 1800 ℃, with a temperature control accuracy of ± 1 ℃, using an intelligent temperature regulator and PID automatic setting.

The furnace material is vacuum formed high-purity alumina lightweight material, with small heat storage capacity, resistance to rapid cooling and heating, and significant energy-saving effect.

Equipped with a mixing system (digital frequency converter adjustment, speed range 50-2800r/min) to ensure the uniformity of the glass liquid.

Double layer furnace shell design, air-cooled heat dissipation, shortens the testing cycle.

2、 Glass forming stage

Glass forming machine

Function: Press or blow glass liquid into the desired shape (such as bottles, plates, and irregular parts).

Technical features:

Diverse types: including hydraulic presses, four column presses, compression molding machines, etc., with nominal pressures ranging from 15kW to 2000 tons.

Automated control: using PLC or CNC system, supporting servo drive, to achieve precise molding.

Widely applicable: Suitable for various scenarios such as fiberglass products, composite materials, and metal sheet stretching.

3、 Glass processing stage

cutter

Function: Cut glass raw sheets into specified sizes.

Technical features:

The cutting blade has X/Y/Z axis and rotation action, with automatic adjustment of height and pressure.

Automatically detect the size and thickness of glass raw sheets, and identify the position of the glass.

The cutting bridge is made of rigid anti twist metal, and the driving system is precise and reliable.

edging machine

Function: Grinding and polishing of glass edges, processing shapes such as curved edges and straight edges.

Technical features:

PLC controlled touch based human-machine interface, supporting both automatic and manual operations.

After inputting the processing speed and width parameters, the machine automatically adjusts the parameters and displays the results.

Cleaning and drying machine

Function: Clean the glass surface and dry it to ensure there are no water stains or impurities.

Technical features:

The conveying system adopts rubber roller conveying, and the cleaning section is equipped with four sets of brushes and fan-shaped nozzles.

There are three pairs of air knives (upper and lower air knives) in the air drying section, made of stainless steel material and treated with sound insulation.

The human-machine interface is a fully automatic control system with real-time data display.

4、 Tempering stage

Double chamber tempering furnace

Function: Heat the glass to its softening point and rapidly cool it to form tempered glass.

Technical features:

It consists of a film placement table, preheating furnace, heating furnace, cooling device, and film placement table.

The preheating furnace and heating furnace adopt upper forced pure convection technology, with uniform heating and high quality.

The cooling device consists of a cooling air grille and a conveyor roller to ensure the tempering effect.

5、 Quality inspection stage

Glass automatic inspection machine

Function: Detect surface defects (such as scratches, cracks, bubbles), dimensional deviations, and flatness of glass.

Technical features:

Using CCD visual inspection technology combined with deep learning algorithms to achieve high-precision detection.

Support fully automatic screen glass disc optical sorting, with a detection speed of up to hundreds of pieces per minute.

Can be integrated into the production line to achieve real-time detection and sorting.

6、 Packaging stage

Glass bottle automatic packaging machine

Function: Perform packaging operations such as laminating, bagging, sealing, and labeling on glass bottles.

Technical features:

Diverse types: including heat shrink packaging machines, pillow packaging machines, steam shrink film machines, etc.

High degree of automation: supports automatic bagging, sealing, and labeling, and some models are equipped with laser marking function.

Wide applicability: Suitable for glass bottle packaging in industries such as skincare, cosmetics, pharmaceuticals, and food.

Industrial Robot Packaging System

Function: To achieve safe, neat, and fast packaging of glass substrates in a clean environment.

Technical features:

Install mechanical brackets and emulsified rubber suction cups at the flange position of the robot to ensure firm adhesion of the glass substrate.

The paper picking robot and glass picking robot work together to complete the stacking of a glass substrate and spacer paper within 30 seconds.

The action settings and working range have been rigorously verified to avoid interference or collision.